I finished up the right side inspection cover today. It came out great. Nice and large for my big hands.
The one on the left side is another story.
There is a lot less room between the bulkheads and the lower skin. So, I compromised and made it a true inspection cover. I should be able to open it and see if there are any problems during annuals. (1" by 3")
If there are any problems I should be able to make minor repairs.
A 1" hole saw to remove a big chunk. I cut the pointy pieces off with a cutoff wheel and filed to my contour lines.
Very tight fit, but should be strong.
I made the backing plate from .040 as I did on the right side.
During the week I will debur and corrosion protect the parts. Should be able to rivet assembly together.
I might be able to get most of the left skin deburred, dimpled, and corrosion protected by the end of the week if the weather holds.
Moving along.............
BWW
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